Reference Project – Energy Offshore

Special Expertise – Ice Technology / Shallow Water Technology
Kashagan Field Development – Kazakhstan

Project Facts

Client
Shell Kazakhstan, OKIOC, Agip-KCO, Mallard Bay Drilling, Rig Design Services

Project Location
North Caspian Sea, Kazakhstan

Foramex Petroleum And Construction ’s Services
65,000 hours

Investment
700 million USD (related to Foramex Petroleum And Construction ’s scope of work)

Year
07/1997 – 11/2009

Foramex Petroleum And Construction ’s Scope
FEED study for Cantilever Barge Rig
Feasibility Study for the first North Caspian Drilling Rig
Detail design and construction supervision of ice resistant sponsons for Parker Rig 257, SUNKAR
Detail design, procedure, supervision and evaluation of full-scale sliding resistance test results
Construction supervision and offshore installation supervision of Rig 257, SUNKAR
Conceptual design and cost estimate of various types of drilling platforms
Detail design and installation supervision of ice protection piles
Specification and supervision of ice model tests carried out at HSVA-Berlin
Detail design incl. wave model tests of drilling rig support barges

Project Characteristics

The Kashagan oil field is located in very shallow water (2 m to 8m) with high reservoir pressure and large quantities of H2S. Loads due to drifting sea ice during winter drilling operation posed an additional risk.
As specialists for ice engineering and shallow water technology Foramex Petroleum And Construction has been assigned for facilities design from concept to detail for Kashagan field development. The project started with the conceptual study for base of drilling facilities incl. jackets, artificial islands and barge concept followed by screening and prequalification exercise of local shipyards.

For conversion of a former exploration swamp barge Rig 71 to ice resistant drilling barge SUNKAR, Rig 257 Foramex Petroleum And Construction prepared overall stability and detailed design and provided construction supervision services of the entire rig. In this harsh environment of the North Caspian Sea accurate ice protection of SUNKAR by ice resistant piles has been required. Furthermore conceptual, basic, detailed design and construction supervision were provided for different facilities incl.

  • ice resistant wellhead protector
  • Living quarter barges
  • Lighter barge for SUNKAR drilling rig
  • Emergency Escape & Rescue barges (EER)

Foramex Petroleum And Construction also has been assigned for FEED services for a purpose-designed cantilever barge rig for drilling in grounded condition incl. marine system.